Plan your packaging line around the product, output, space and growth you need
Industry packaging lines

Jerrycan, Drum & Large-Container Packaging Lines

Large packs change the engineering priorities: full-container weight, high flow, splash control, operator access and stable transfers become central to the line design.

Application-led designRepresentative product trialsUK support
Automatic high-flow liquid filling machine
Application scope

Products and pack formats to define

Large packs change the engineering priorities: full-container weight, high flow, splash control, operator access and stable transfers become central to the line design. The complete approved range should be recorded before final equipment sizing and tooling decisions.

Product and pack

Five to twenty-five litre jerrycans

Confirm representative samples, operating conditions and the required production range.

Product and pack

Open or closed-head drums

Confirm representative samples, operating conditions and the required production range.

Product and pack

Oils, detergents, chemicals and food liquids

Confirm representative samples, operating conditions and the required production range.

Product and pack

Caps, plugs, bungs, handles and large-format labels

Confirm representative samples, operating conditions and the required production range.

Typical process route

Build the line around product behaviour

The most reliable route considers product supply, container control, dosing, closing and presentation as one sequence.

  1. Present or place empty containers safelyDefine equipment, transfers, controls and the evidence needed to accept this stage.
  2. Fill by flow, weight, volumetric or other suitable principleDefine equipment, transfers, controls and the evidence needed to accept this stage.
  3. Fit and secure the selected closureDefine equipment, transfers, controls and the evidence needed to accept this stage.
  4. Label, code, check weight and transfer to pallet or dispatch handlingDefine equipment, transfers, controls and the evidence needed to accept this stage.
Packaging line used to illustrate jerrycan, drum & large-container packaging lines
Risk-led specification

Issues to resolve before machine selection

Each risk should be converted into a design requirement, a trial, an operating control or an explicitly accepted limitation. Product and component samples should represent the difficult extremes rather than only a nominal production format.

  • 1
    Manual lifting and repetitive handling

    Assess the likelihood, production effect and design or operating control before the line is ordered.

  • 2
    Momentum and instability at conveyor transfers

    Assess the likelihood, production effect and design or operating control before the line is ordered.

  • 3
    High-flow splash, foam or overfill risk

    Assess the likelihood, production effect and design or operating control before the line is ordered.

  • 4
    Closure torque and seal integrity on heavy packs

    Assess the likelihood, production effect and design or operating control before the line is ordered.

Application brief checklist

Send the following information with the initial enquiry. Early clarity usually shortens the route to a credible line concept and makes quotations easier to compare.

  • Empty and full container dimensions and weights
  • Flow rate, density and product supply pressure
  • Fill tolerance and legal metrology needs
  • Closure application method
  • Pallet pattern and material-flow route
  • Spill containment and wash-down requirements

Testing and production handover

Agree the factory and site test materials, run duration, quality checks, required good output and treatment of interruptions. Training should cover safe startup, shutdown, replenishment, changeover, cleaning, first-off approval and basic fault response.

Clear project answers

Jerrycan, Drum & Large-Container Packaging Lines FAQs

Should large packs be filled by weight?

Weigh filling is often considered where product density, large volumes or giveaway control make mass-based measurement useful.

Can jerrycans run on standard conveyors?

The conveyor must be sized for base geometry, full weight, transfers, accumulation and environmental conditions.

Can pallet handling be included?

Yes. The line can discharge to manual pallet loading, a palletising cell or another agreed logistics interface.

Your packaging line starts with the right brief

Tell us what you need to pack

Share your product, container or pack, closure, label, target output and available space. We will help you define a practical line route and the next information needed.